1. Home
  2. Projects
  3. Custom Fab Done Right on a Toyota 20R Dune Buggy Build

Custom Fab Done Right on a Toyota 20R Dune Buggy Build

Custom Fab Done Right on a Toyota 20R Dune Buggy Build image
Gallery photos for Custom Fab Done Right on a Toyota 20R Dune Buggy Build: Image #1Gallery photos for Custom Fab Done Right on a Toyota 20R Dune Buggy Build: Image #2Gallery photos for Custom Fab Done Right on a Toyota 20R Dune Buggy Build: Image #3Gallery photos for Custom Fab Done Right on a Toyota 20R Dune Buggy Build: Image #4Gallery photos for Custom Fab Done Right on a Toyota 20R Dune Buggy Build: Image #5Gallery photos for Custom Fab Done Right on a Toyota 20R Dune Buggy Build: Image #6Gallery photos for Custom Fab Done Right on a Toyota 20R Dune Buggy Build: Image #7

Custom builds like this one don't follow a template. Every decision - where the motor sits, how the exhaust routes, where the mounts land - has to be worked out one step at a time. That's exactly why we spent real time upfront planning this one with the customer before any metal got cut or any welds got laid down.

The platform here is a tube-chassis dune buggy running a Toyota 20R engine. Getting that swap right meant fabricating motor mounts from scratch to position the engine correctly inside the cage. From there, the exhaust routing had to clear everything without fighting the frame tubes, and the radiator needed solid mounts that could handle the kind of abuse this rig is going to see. The rear cross bar was part of that equation too - tying it all together structurally so nothing is just floating out there hoping for the best.

That kind of one-on-one planning is what separates a build that works from one that causes problems down the road. When you take the time to actually talk through the layout - where clearances are tight, what the customer needs the machine to do - the fab work reflects it. No guesswork, no backtracking, just clean solutions that fit the build.

Custom exhaust welding and fabrication is a big part of what we do, and jobs like this are a good example of why that matters on a custom build. An off-the-shelf exhaust isn't an option here. Everything has to be routed around the cage geometry, the motor position, and whatever else is already sharing that space. Getting it right means the engine breathes the way it should and the driver doesn't have heat or clearance issues out on the trail.

Quick turnaround, solid result, happy customer. That's the goal every time. If you've got a custom project that needs real fabrication work - not just bolt-on parts - this is the kind of shop that thinks it through with you before the first arc is struck.